Week 05, 2016 – How Soon is Now?

Okay, I got off to a slow start this year.  But things are looking very promising.

First things first, on a sad note one of my internet comrades, Tim Lazicki, had his house burn down on Christmas.  Some of us banded together to make a new PC for him… It seemed like the appropriate thing to do, after all if it weren’t for computers and internet access, none of us would know him…and his absence due to no longer having one had not gone unnoticed.  (I’ll write a separate in-depth post about this later.) Anyway, working on a new computer for Tim inspired a few other projects which I will be posting about…

The new year also marked my acquisition of a video camera.  The quality isn’t the best without super-duper lighting, which I don’t yet possess, but it’s a hella nice little camera… A Canon VIXIA HF-R62.  I got it very cheap right before Canon debuted the R72…which seems like a thinly-veiled excuse to go back to getting full price on a camera… Since as far as I can tell it is all but identical to the R62 in every way.

I plan to start shooting YouTube videos regularly… Things would go a lot easier if I got some contributions to that end, and I will be making a Patreon and a couple different Amazon Wish Lists once I start posting videos.

I’m going to replace my previous ‘brain dump’ post type with “What’s On The ‘Bench?” videos, where I do a 1-2 minute (each) pitch about any ideas I have or things I’m working on.  This way I can try and both gauge and garner interest in nascent ideas in a more natural and conversational way than simply writing a post about them.

I got so sidetracked with stuff after removing the stock bed of the laser cutter that I never got around to draining the water or doing anything about the coolant loop, and now I think there’s algae growing in it… FML  Oh well, these things happen.  I ordered some Copper Sulfate Pentahydrate to add to the coolant loop, that oughta take care of the stuff.  (Good thing I hadn’t finished the coolant system and added all the water yet.)

Things are getting started, I would expect videos to start showing up any time now.

Week 37, 2015 – Everything’s (not) Ruined Forever!

So… That went well.

I ended up with a hard plug of PLA in the teflon tube of my printer’s hotend, and trying to clear it I mangled the teflon tube.  Of course, to get even that far, I had to completely disassemble the hotend.  And since I was doing that, I figured it was a good time to replace the thermocouple on the left extruder. And since I was doing that, I figured I’d do some upgrades I’d been planning on. And since I was doing that, I figured… Yeah, the slope just kept getting slipperier and slipperier.

Things didn’t go terribly as you can can see in the few pictures I took…  Nonetheless, things were not working correctly.

Dual-extruder assembly removed from printer.

Dual-extruder assembly removed from printer.


Old thermocouple unplugged from MightyBoard.

Old thermocouple unplugged from MightyBoard.

So, I got it back together, with some modifications…  I like the replacement top plate… The 3D-printed strain relief for the cable bundle and the pneumatic press-fittings for the PTFE bowden tubing are fantastic additions.  However, the spring I used in the new 3D-printed extruder was not up to the task and was simply not capable of extruding anything…

Partially re-assembled extruder.

Partially re-assembled extruder.

I ended up disassembling and reassembling the whole thing two or three more times before I got it back up and running.  Still, I’m not happy with the hotend barrels I got off Amazon, they have PTFE linings with a 2mm ID and 4mm OD, and are threaded full-length.  The original barrels only had threads at the end, the rest was smooth, and used PTFE tubing with a 2mm ID but a 3mm OD, and the temperatures and behavior of the new parts were very different.  Also, the original nozzles butted up against the barrel, but the PTFE tube extended down into the nozzle…  The new barrels’ linings don’t stick out…but I do have additional nozzles designed to interface like that…so I put those on there.  Nonetheless, I’m going to try and get some 3mm OD tubing.

UPDATE 2015-09-16: Teflon Tubing Trials and Tribulations.
I couldn’t actually get PTFE tubing via Amazon Prime, so I had to order it from China– meaning it will be here whenever it bloody-well feels like it –and instead I ordered some PFA tubing that was rated for the same temps as PTFE.  Anyway, that’s a god damned lie, because when I went to print PETG, the god damned PFA tube liquified.  Not ‘melted’, not ‘distorted’ or ‘deformed’…it straight-up fucking liquified, leaving a quarter-inch blockage of rock-hard PFA in the end of the barrel.  Managed to get printer back up and running by using one of the new nozzles, and the old barrel, and cutting the original PTFE liner so that it’d fit. (And thus removing the part that’d been all crinkled up.)

Melted PFA tubing.

Melted PFA tubing.

Week 10, 2015 – Embuggerances

(Credit for this week’s post title goes to the late Sir Terry Pratchett.)

Just so we’re clear, I’m not off to as bad a start this year as it looks; I actually have every weekly post sitting in the queue in draft form, but various Embuggerances have prevented me from providing the visuals that were to be associated with the posts…  (Don’t spend too much time thinking about the fact that this post is dated the 8th, and Terry Pratchett passed away on the 12th.) And the biggest problem is, that the first of the posts that is held up is the reveal for the big secret that pretty much every post after that touches upon… So I’m hard-pressed to make the posts individually, without media, or any other possible stopgap measure.

Anyway, I hope to have things sorted in time for this week’s post.

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